Smoked Kielbasa Recipe – How to Make it From Scratch

By: Kelly Barlow

Smoked Kielbasa recipe teaches you how to make this iconic Polish sausage entirely from scratch.

Smoky, garlicky, and packed with bold flavor, homemade kielbasa is incredibly satisfying and well worth the effort.

Perfect for grilling, pan-frying, or simmering with sauerkraut, this sausage is versatile and free from additives or preservatives.

Serve it with mustard and rye bread, in stews, or alongside eggs for breakfast!

Close-up of sliced smoked kielbasa sausage on a wooden board with garlic and herbs

Smoked Kielbasa Recipe

This Smoked Kielbasa recipe teaches you how to make this iconic Polish sausage entirely from scratch. Smoky, garlicky, and packed with bold flavor, homemade kielbasa is incredibly satisfying and well worth the effort
Prep Time 2 hours
Cook Time 3 hours
Total Time 5 hours
Course Main Course
Cuisine Eastern European, Polish
Servings 12 sausages
Calories 280 kcal

Equipment

  • Meat grinder or food processor with meat grinder attachment
  • Sausage stuffer or piping bag as alternative
  • Smoker  electric, charcoal, or pellet
  • Large mixing bowl
  • Sharp knife and cutting board
  • Kitchen scale for accurate measurements
  • Meat thermometer
  • Butcher’s twine optional
  • Large pot for poaching

Ingredients
  

  • 3 lbs pork shoulder well-marbled, cubed
  • 1/2 lb pork fatback cubed
  • 5 garlic cloves minced
  • 1 tbsp  kosher salt
  • 1 tsp sugar
  • 1 tsp  marjoram  dried
  • 1/2 tsp  black pepper ground
  • 1/2 tsp  white pepper optional, for extra bite
  • 1/2 tsp  allspice  optional
  • 1/4  tsp  nutmeg
  • 1/2 cup  ice-cold water
  • 10 feet natural hog casings soaked and rinsed

Instructions
 

  • Prep the Casings:
    Rinse the hog casings in cold water, then soak in warm water for 30 minutes. Run water through them to flush any salt or debris.
    Grind the Meat:
    Using a coarse grinder plate (1/4 inch), grind the pork shoulder and fatback into a large mixing bowl. Keep meat very cold to avoid smearing the fat.
    Raw chunks of seasoned pork in a stainless steel bowl ready for sausage making
  • Mix Seasonings:
    Add garlic, salt, sugar, marjoram, black pepper, white pepper, allspice, nutmeg, and ice-cold water to the ground meat.
    Mix thoroughly by hand until sticky and well combined (about 3–5 minutes).
    Stuff the Sausages:
    Load the sausage stuffer and thread on a length of casing. Tie off the end.
    Gently stuff the sausage mixture into the casing, avoiding air pockets. Twist every 6 inches to form links.
    Hands mixing ground meat with herbs and spices in a large black bowl
  • Dry Before Smoking:
    Place the sausages on a rack or hang them to dry for 1–2 hours at room temp or in the fridge overnight. They should feel tacky to the touch.
    Smoke the Sausages:
    Preheat your smoker to 175–185°F (79–85°C). Use cherry, hickory, or oak wood for smoke.
    Smoke sausages until the internal temperature reaches 150°F (about 2.5–3 hours).
    Rows of raw kielbasa sticks drying on a metal rack with fresh rosemary beside them
  • Optional Poaching (for firmer texture):
    Poach sausages in 160°F (71°C) water for 20 minutes to fully cook and firm up the texture.
    Cool and Store:
    Rinse sausages under cold water and allow to cool. Store in the fridge up to 1 week or vacuum-seal and freeze for longer.
    Five smoked kielbasa sausages neatly arranged on a white decorative plate

Video

Notes

Nutrient Amount (per serving, ~113g / 4 oz)
Calories 280 kcal
Carbohydrates 1g
Protein 17g
Total Fat 23g
Saturated Fat 8g
Polyunsaturated Fat 2g
Monounsaturated Fat 10g
Cholesterol 65mg
Sodium 620mg
Potassium 240mg
Vitamin A 120 IU
Vitamin C 1mg
Calcium 10mg
Iron 0.8mg

Cooking Tips

  • Cold Meat is Key: For a good grind and texture, keep all ingredients very cold.
  • Use Natural Casings: They provide authentic snap and flavor. Rinse thoroughly to remove excess salt.
  • Don’t Overstuff: Leave space in the casing to prevent bursting during smoking.
  • Flavor Enhancements: You can experiment by adding smoked paprika, crushed red pepper, or swapping marjoram for thyme.
Keyword BBQ, Homemade, Traditional Recipe

What Dishes Would be Better with Smoked Kielbasa in them?

 

Smoked kielbasa adds bold character to a wide range of comforting and satisfying meals. In a skillet with golden potatoes, bell peppers, and onions, it creates a rustic, filling dish that works well for breakfast or dinner.

Slicing the sausage into thick coins and browning it brings out its smoky edges and juicy center, making every bite flavorful. Pair it with fried or poached eggs, sprinkle with fresh herbs, and you’ve got a hearty plate that delivers every time.

In soups and stews, kielbasa brings depth and a savory backbone. Tossed into a pot of slow-simmered white beans, garlic, and vegetables, it infuses the entire dish with meaty richness. For cold-weather cooking, it fits perfectly into hearty cabbage soups, lentil stews, or even as a protein boost in split pea soup.

Grilled and tucked into a crusty bun with mustard and pickles, it makes for a satisfying handheld meal.

Cut into cubes and layered in a casserole with pasta, cheese, or rice, kielbasa transforms everyday ingredients into something special. It also holds up well on skewers for grilling, paired with zucchini, mushrooms, and cherry tomatoes.

Smoky flavor also plays well in pasta dishes, like creamy kielbasa Alfredo or spicy penne with tomatoes and kale. Quick to cook and packed with flavor, it complements roasted vegetables and works as an upgrade in stir-fries or breakfast scrambles.

Add it to mac and cheese for extra heartiness or mix it into a hash with sweet potatoes for a slightly sweet and smoky contrast.

The Bottom Line

Crafting smoked kielbasa at home brings unbeatable satisfaction and flavor that far surpasses store-bought alternatives.

With quality ingredients, careful preparation, and the right balance of spices, each sausage turns out deeply smoky, juicy, and perfectly seasoned.

Not only does it taste incredible fresh off the smoker, but it also stores well and elevates a variety of meals—making it a versatile addition to your kitchen.

Slices of smoked kielbasa garnished with herbs on a black plate
Smoked kielbasa adds a rich umami flavor to dishes like soups, stews, pastas, and grain bowls, enhancing both taste and aroma